A Spooky factory

Jeff Alpert visits the Spooky facotry
 

by Jeff Alpert
Introduction

The best bike racers have long femurs.  I have short-ish femurs.  Of all the body parts that could potentially be shorter than average, it could be worse.  But still, add the short femurs to my curved spine (a condition called kyphosis – think scoliosis turned 90 degrees so the curve is front-to-back), and you get a body that’s a pain in the ass to fit on a standard frame.  Which is how I found myself in Easthampton, Mass, getting measured and fit for a made-to-measure frame at Spooky Bikes HQ.

The shop, the company, and the man
Spooky Bikes HQ is housed in the basement of an industrial complex.  It’s not a bike shop – it’s a machine shop.  There are no fancy salespeople, no uniforms, and no frills.  The owner, Mickey, interfaces with clients primarily through his website, so there’s no real reason for the place to be anything other than utilitarian.  It’s definitely not Cadence Multisport.  It is, however, practically outfitted with what you’d expect in a machine shop – a few mills, lathes, bike stands, and a load of parts.

Mickey is a lot younger than I had expected – he can’t be older than 30.  He tells me his background is in mechanical design and exercise physiology.  He’s been building and racing bikes most of his life.  I come to find appearances are deceiving.  Within 15 minutes, it’s obvious Mickey is a mixture of intensely knowledgeable bike nerd and badass thrill-seeking athlete.  He speaks in concise language devoid of the veneer of a marketing pitch.  His command of the technical aspect is impressive: I’m a mechanical engineer and half of what he says is flying right past me, filed away to be pondered and made sense of later.

Spooky is primarily a mountain bike outfit.  Mickey shows me a storage room with at least 50 different MTB tires in it.  He say every aspect of the suspensions must be tuned – compression and rebound characteristics are controlled by re-building the innards of the shocks, which are also paired with the ride characteristics and hardness of various tires.  He explains that it’s necessary to research and fine tune the performance of his bikes for the pro teams he sponsors.  Downhillers are bombing down mountains in highly variable conditions.  Slalom riders need to be able to grip the ground at high speed while banking so hard their knees touch the grass.  Mickey is seeking the best combination of damping and stiffness in his suspensions so his bikes are responsive in whatever situation the course throws at the riders.

After all this, I say ‘so building road bikes must be a sort of joke for you.  Where’s the challenge?”  He responds that road bikes have to be precise in ways mountain bikes need not.  The geometry, stiffness, weight all need to be perfect.  The conditions are less variable on the road, so consistency and precision are king.  And with that, we start the fit.

The fit
Mickey spends a good deal of time over the next few hours laughing at my current bike and shaking his head.  It’s a Cannondale CAAD 9 with a zero-offset post jacked way up out of the frame, the SMP saddle slammed forward on the rails.  “You know it can’t be right when it looks so fucking wrong,” he says.  “Bicycles have been perfect for at least 60 years.  If a bike setup looks this different from every other bike you see, there’s a good chance it’s wrong.”

Mickey tells me proper bike fit involves only two essential dimensions: weight distribution and touch points.  “All the rules of thumb – that your knee needs to be over the pedal spindle, that your cleat should be over the ball of your foot, stuff like that – are NOT how you fit a bike.  Your center of mass needs to be as close to the center of the bike as possible, and as low as possible.  Your touch points – hands, feet, ass – need to be aligned so your knee gets the right bend, your back is flat, and your frontal area is reduced.”  Apparently the issue with my current fit is that I’m rotated way too far forward.  Yeah, my knee is over the spindle at 90 degrees, but my center of mass is way too far forward (making the bike handle like crap), and my leg is extending way too much (raising the center of mass and robbing me of the ability to use my quads).

There’s no stationary trainer, but it doesn’t matter because the hallways at the shop are a couple hundred feet long.  He sets me up on his stock 56cm Spooky Skeletor, watches me ride along the hall, then pedal backwards while a local Spooky-sponsored MTB racer named Matt holds the bike up.  There are no plumb bobs at my knees, no protractor, no need for that stuff.  He makes an adjustment to the saddle or bars, watches me ride again.  This goes on for a good half hour.  All the while he’s thinking out loud, quoting numbers for tube lengths for the custom frame.  Matt says “if you can’t tell by now, Mickey’s totally whacked.  He’s a bike dork.”  Finally, Mickey declares we’re finished riding.  He knows what he wants to do.  “It feels like I’m on a low-rider,” I say.  “That’s how a road bike is supposed to feel.  Wait ‘til we get you this custom frame,”  Mickey says.

He mocks up the frame using a program he refers to as Bike CAD.  Apparently I need an extra-long top tube, a ~73 degree seat tube angle, a 30mm offset post, and 170mm cranks.  Mickey pontificates on bike frame design.  “All that really matters are seat tube angle, trail, and wheelbase.  Those parameters determine fit and handling.  Stuff like chainstay length is less important.  Other things like bottom bracket height and top tube slope don’t matter at all.  We’ve created some ‘golden ratios’ that make our bikes fit and handle just like we want them to.”

At the end, Mickey sets my current bike up as well as he can.  He gives me an offset seatpost.  For free.  I tell him my SMP saddle is the only one I’ve ever owned that didn’t give me saddle sores or make me numb.  “First of all, your saddle was so goddamn high, it’s no wonder you had saddle sores.  Second of all, you’re a cyclist, your dick is going to go numb sometimes.  Don’t worry about it.”  He says that a few years ago, some urologist made a big stink about dick numbness, and Specialized hired him, in turn making a big stink about dick numbness themselves.  Ever since, they’ve been selling all sorts of expensive solutions, when all you really need is a good fit and a saddle that’s the proper width.  He looks at my ass and says “Fizik Aliante.  Or this narrow Selle Italia I’ve got.”  He then gives me the Selle Italia.  Again for free.

First ride on the new setup

I admit I was skeptical.  I’m about to put down some cash for a custom frame, and the fit is radically different from what I’ve been riding for months?  It’s a plunge. The day after the fit, I took my new setup for a ride to Piermont.  By the time I got there, I was ecstatic.  It’s hard to describe my enthusiasm without the help of a gospel choir.  The bike handles like it’s on rails now.  This is what every other cyclist gets to experience.  It’s stable and smooth.  No wonder my low-speed handling was crap.  No wonder I couldn’t descend well.  No wonder I never spent any time in the drops.  No knee pain.  No dick numbness.  The thing rides so well, I’m actually upset it fit so poorly for so long.  I can’t wait until my body fully adapts to the new position, and can’t wait until the new frame comes in.  A huge thank-you to Mickey

14 Comments

one gear

Great to see Spooky come back to life- One of the last great East Coast companies that makes their own stuff (or at least makes it here in the USA).

I don’t know if I agree with the whole story about getting a good bike fit- there is something to be said for sitting on a trainer with a plumb line and an expert fitter.

Wish I could afford a top of the line fitting…..

Lucas Lube

On Spooky’s website they link another website about divestment from Israel. If they’re concerned about suffering of millions, why don’t they talk about Darfur, the opposition in Iran, Haiti and a hundred other places too? And why is the link on a business website?

In the intellectual community around Amherst and Northampton, it’s cool to be anti-zionist. Anti-zionism is antisemitism, make no mistake. Jews have been kicked around countries of the world for generations. And now there is a Jewish home and this is what we get. It’s a shame that Palestinians suffer but it’s not just the fault of Israel.

Now if they really wanted to divest from Israel, they probably wouldn’t be able to keep their business open because of all the Israeli-developed technology they use.

Liam Tubie

The guy at Spooky is a total nightmare. He makes promises that he cannot keep and makes endless excuses. True, he is making a comeback but I cant see it going on for much longer.

Ridolfo Bottle

spookys look like decent bikes.
but if these apparent anti-Semitic gestures are true, i definitely won’t be giving this guy my business.

Gherardo Skidmark

so what’s wrong with the Cannondale?

he switches post and saddle on it, lowers seat and sets it farther back. did you check whether your knee still bisected the pedal spindle in new position? odds are that it still does or is very close.

how does that mean you need a custom frame?

who originally fit you on the bike?

sounds like you should be skeptical. how different will the geometry of this frameset be, compared to the cannondale?

your current bike has a ~73 seat tube angle, you can buy or currently have a 30mm offset post, and you can buy 170mm cranks.

one variable at a time. why changing two at once (frame and fit if fit was wrong)?

jyalpert

Chad Butts originally fit me when I first started cycling in May of 2009. At that point, I had range of motion issues and serious lack of flexibility that caused knee pain. I have since spoken with him about that fit, and it was really the only position possible for me at the time.

However, as I have improved in strength and flexibility, I can now handle a ‘normal’ position on the bike. I saw Chad again a couple weeks ago, and he ‘dialed me in’ a bit, and seemed much happier with my new position . . . but he also agrees I’m a good candidate for a custom frame (primarily very long top tube to balance me out, and higher head tube as my body has been rotated up and back around my hips, vs. Cannondale).

Also, I completely agree expert fitters add huge value. I realize that section of the article appears to be critical of fitters, but I did not mean it that way – simply, my body is so messed up that traditional methods don’t necessarily apply. Chad is great and I’d recommend him to anyone. I will take my Spooky to him for another fit after Mark Purdy builds it up.

Jeff

Doffo O-Ring

Well fuck him then. Today intuitive, natural bike fitting, tomorrow Kike-fitting into the ovens. Fucking pseudo-intellectuals.

Ivan Bentspoke

Wow, he may or may not be an anti-semite, but that is a fairly serious thing to casually throw at him based on that link on the website. He may be naive, misguided, lack a nuanced understanding of the region or any number of explanations. You can call him an idiot and refuse to buy his products, but you do not know what he actually feels and it’s very presumptuous of you to assume that you do.

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